CoastOne Servo Electric Press Brakes
The CoastOne Cone industrial electric press brakes
Built in Finland, these brakes are servo-driven, and are equipped with the highest class linear guides available. The drives utilized are specially designed for years of accurate bending under the most demanding requirements.
A user friendly programming system makes set-ups fast, and are perfect for short runs and hot production requirements.
The CoastOne Cone series was ergonomically designed and provide an efficient working environment for the operator. These machines are eco-friendly, using no hydraulic oil needing disposing of, and consumes very little electricity. And with no hydraulics to keep cool, the heat generation is kept to a minimum. This electrical savings alone can result in up to a 50% savings when compared to hydraulic press brakes.
A servo-driven press brake provides better cycle times and lower maintenance levels than a hydraulic press brake. In addition to the fast acting ram, the X and R back gauge provide impressive production capabilities in small lot sizes, something today's fabricators must improve their ability to respond to.
When comparing overall ergonomics, efficiencies and the eco-friendly nature of the CoastOne press brake, a better system may be hard to find.
Characteristics and Benefits
Technical Data
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Press Brake characteristics and benefit
Servoelectric drive:
The operating principle of the CoastOne servo drive is based on the transformation of rotational motion to linear motion. With this arrangement, it is possible to attain a large pressing force with a low arrangementofinputforces.
Ergonomics and safety for the operator:
The excellent ergonomic design of this press allows the operator to keep his legs comfortably arranged underneath the press bed to maintain a comfortable position during the forming operation. While this appears to be a minor detail, it has a signicant impact on productivity and provides great ergonomic comfort to the operator making for a safer operating environment.
Accuracy:
The use of a servo motor, combined with the absence of hydraulic oil‘s constant viscosity fluctuations due to temperature instability, creates the high repeatability and accuracy profile of the CoastOne; positioning of the upper ram is ± 0.005 mm.
Ecology:
The CoastOne press brake was designed to meet the strictest ecological requirements. There is no hydraulic oil to dispose of, nor is a hydraulic pump constantly consuming electricity. Heat generation is virtually eliminated as well. The sound level is incomparably lower than conventional hydraulic presses because there is no hydraulic pump. CoastOne presses are, therefore, well suited to small production facilities, and can even be used near residential areas.
Technological possibilities:
Well-suited to small production runs, with an excellent accuracy profile and state-of-the-art control technology, the CoastOne is an excellent replacement for large, capital-intensive presses.
Operating costs:
Thanks to the simple drive system, the average power consumption of the CoastOne is only 1-2 kW. The absence of a hydraulic system eliminates expensive hydraulic fluid changes, spare parts, and maintenance expenses common to hydraulic press brakes.
Production automation:
For increased productivity, throughput and further cost reduction, the CoastOne is perfect for integration of robotics for material handling and for increasing productivity.
Technical Data
| TECHNICAL DATA | CONE 500 | CONE 900 | CONE 1600 | |||
| metric units | U.S. units | metric units | U.S. units | metric units | U.S. units | |
| Press tonnage kN/tons | 180 | 20 |
220 | 25 | 440 | 50 |
| Max bending length mm/inch | 558 | 21.97 | 868 | 34.17 | 1600 | 62.99 |
| Distance between frames mm/inch | 498 | 19.61 | 808 | 31.81 | 1530 | 60.24 |
| Throat depth mm/inch | 200 | 7.87 | 200 | 7.87 | 200 | 7.87 |
| Opening height max mm/inch | 400 | 15.75 | 400 | 15.75 | 400 | 15.75 |
| Opening height min mm/inch | 250 | 9.84 |
250 | 9.84 | 250 | 9.84 |
| X-axis stroke mm/inch | 400 | 15.75 | 400 | 15.75 | 400 | 15.75 |
| X-axis speed mm/s / inch/s | 375 | 14.76 | 375 | 14.76 | 200 | 7.87 |
| X-axis repeating accuracy mm/inch | ± 0.05 | ± 0.0019 | ± 0.05 | ± 0.0019 | ± 0.05 | ± 0.0019 |
| Table height mm/inch | 825 | 32.48 | 825 | 32.48 | 825 | 32.48 |
| Stroke length mm/inch | 150 | 5.91 | 150 | 5.91 | 150 | 5.91 |
| Y-axis repeating accuracy mm/inch | ± 0.005 | ± 0.00019 | ± 0.005 | ± 0.00019 | ± 0.005 | ± 0.00019 |
| Y-axis speed mm/s / inch/s | 10 | 0.39 | 10 | 0.39 | 10 | 0.39 |
| Y-axis return speed mm/s / inch/s | 100 | 3.93 | 100 | 3.93 | 100 | 3.93 |
| R-axis stroke mm/inch | 135 | 5.32 | 135 | 5.32 | 135 | 5.32 |
| R-axis speed mm/s / inch/s | 200 | 7.87 | 200 | 7.87 | 200 | 7.87 |
| Motor power kW/HP | 4.4 | 5.9 | 5.5 | 7.5 | 2x5.5 | 2x7.5 |
| Machine weight kg/lbs. | 1500 | 3306 | 1800 | 3968 | 2800 | 6171 |
| Total width (foots) mm/inch | 815 | 32.09 | 1105 | 43.50 | 1825 | 71.85 |
| Total width (frame) mm/inch | 560 | 22.05 | 868 | 34.17 | 1600 | 62.99 |
| Total depth mm/inch | 1198 | 47.17 | 1198 | 47.17 | 1198 | 47.17 |
| Total height mm/inch | 2100 | 82.68 | 2100 | 82.68 | 2100 | 82.68 |
| Control |
Omron Yaskawa
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Omron Yaskawa
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Omron Yaskawa
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