They are Electro-welded and heat treated to release the internal stresses. The solidity of the structure is in fact an essential parameter to guarantee reliability and precision trough the years.

The RCMI series angle rolls superior quality is also guaranteed by a complete series of accessories supplied as standard equipment.

For more versatility in rolling aluminum profiles or for super-heavy rolling requirements up to section modulus of 17.000 cubic centimeter (1.000 cubic inches), Faccin offers the TAURUS series of variable geometry profile benders in which the distance between the bending roll is set according to the optimal bending geometry to minimize the distortion of the profile cross-section and the waste of material to be cut at the two edges.

Rotating Table Benders and Flange Rollers complete the wide range of machine designed for optimum rolling quality and maximum productivity.

**Please contact us for: Product Specifications

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The HCU version of plate roll guarantees optimum quality of the rolled product. Thanks to the urethane roll forming design, it is possible to achieve the best tolerances and super-fast rolling times. The standard HCU machine can guarantee output levels of 180-200 pieces/hour while the special version HCU/S reaches output levels in excess of 300 pieces/hour. The flat ends are eliminated from the pipes rolled with the HCU machine. The dynamic pressing force, resulting from the action of the urethane roll against the top roll, permits the complete forming of the plate along its entire length. The high speed and one-pass rolling process of the HCU machine also eliminates the prebending - rolling - prebending procedures typical of traditional three and four rolls machines. Inexperienced operators can easily operate the HCU. The standard version is complete with a fully automatic rolling cell. The only need for the operator is  to load the plate and offload the cylinder. The Precision and Reliability of the HCU series of plate roll is guaranteed by a special patented design combined with a solid oversized structure. The exclusive hydro-mechanical roll lifting system (GHS) guarantees exact bending repeatability and constant forming pressure. The HCU series of plate roll is surely the ideal solution for rolling  medium and large batches of tubes with thickness up to 5mm and lengths up to 2 meters.

STANDARD CONFIGURATION:
• Urethane Lower Roll for perfect prebending
• Automatic rolling cycle (approx 20 sec/pc)
• Special lifting system for the bending roll
• Top roll for the smallest diameter
• Movable foot pedal control for cycle start
• Automatic drop end opening
• Lubrication circuit
• Emergency stop button
• Safety Guard cable around the machine
• Machine CE certified for its safety

UPON REQUEST:
• Different size Mandrels
• Mandrel Supports
• Support for rolled cylinder
• Automatic Pressure Adjustment
• Digital display for roll compression
• Interchangeable rolls
• Automatic plate lifter and loader
• Automatic feed Tables
• Programmable back gauges
• Automatic shell ejector
• Unloading tables
• Auto-Welding Systems

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The rear lateral roll, opposite to the feeding side, can be used as a back gauge for immediate plate squaring, resulting in very easy plate alignment and “one man operation”.

After the plate is squared, it is always securely clamped between the top and bottom central pinch rolls, therefore prebending and rolling operations are safe and precise without the risk of the plate slipping.

The pre bending operation does not require the plate to tilt below the feeding level (as with traditional 3 roll machines), therefore horizontal motori-zed roller tables can be used to further improve the Introduction of the plate between the rolls.

The cylinder can be rolled to the diameter needed, immediately after the pre bending of the leading edge. This means that the machine needs less valuable workshop space, as an area for plate feeding is on one side of the machine only. ( See diag. at top of this page.)

The bending of the trailing edge is carried out after the cylinder is rolled. Basically, cylinders can be rolled in one pass, in one direction.

Cone rolling is much easier, the side rolls are tilted to determine the cone angle and the central lower roll can also be tilted to clamp and drive the plate.

Because of the guaranteed clamping and driving of the plate during all the phases of the rolling process, The four roll machine is the only plate rolling technology that can be controlled effectively through NC and CNC systems.

The perfect machine for plate up to 6 ins thickness.

STANDARD CONFIGURATION:
• Linear Slides for roll movement (RGS)
• 4 Bearings supporting bending rolls (MCS)
• Ultra-wide bearing housings (WHS)
• Electronic Balancing System (EPS)
• Rolls surface polished
• Hydraulically tilt able top roll
• Control console movable on wheels
• Permanent Lubrification system
• Hydraulic protection from overloads
• Safety Guard cable around the machine
• Machine CE certified for its safety

UPON REQUEST:
• Induction hardened rolls
• Digital readouts for roll positioning
• Cone bending attachment
• Automated loading and unloading systems
• Motorizes roller feed tables
• Automatic ejector
• Side and Top plate supports
• Numerical Controls for rolling automation
• Machines designed for rolling hot plates
• Integrated welding booms;• Special colors;4 Roll

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• An unbeatable combination  of rolling power and prebending precision is guaranteed, by the HAV series of plate rolls.
  
  
• All three rolls move. The top roll moves vertically while the two lower rolls can move horizontally, each one independent from the other. This special design makes it possible to adjust the distance between the bending points according to production needs, the same principle as a  press brake with variable V dies.
  
  
• Optimal plate drive is guaranteed by the capability to reduce  to a minimum the distance between the lower rolls. Minimizing the roll centres also results in  optimum prebending capabilities, with significantly reduced length of flat end. Plate drive and prebending quality are equivalent to what is achievable with the most expensive four rolls design machines.
  
  
• The bending power obtainable, when increasing the distance between the bending rolls, is enormous so that with a minimum investment it is possible to have heavy duty plate rolls
  
  
• The special design results in a reduced working height because the cylinders moving the lower rolls are positioned horizontally. Therefore no foundations are required even for machines with bending capacities over 1-1/2 ins.
  
  
• The prebending process with the HAV series is very fast and safe, the plate is inserted horizontally and not angled, typical  with  traditional three roll machines. This allows the use of idle or motorized roller feed tables and plate centring systems
  
  
• The world famous patented EPS electronic balancing system is installed as standard on all the machines in the HAV series, this guarantees the rolls will always be parallel, with a tolerance of 0.2mm (.008”) and will never be affected by mechanical wear and tear.
  
  
• Ideal for medium and heavy duty rolling requirements, the HAV plate rolls are for certain the most advanced three roll bending machines available on the world market.

STANDARD CONFIGURATION:
• Variable geometry with three movable rolls
• Linear Slides for roll movement (no pivots)
• Rolls surface polished
• EPS Electronic Balancing System
• Special Braking System for optimal prebending
• Control console movable on wheels
• Permanent Lubrication system
• Hydraulic protection from overloads
• Safety Guard cable around the machine
• Machine CE certified for safety

UPON REQUEST:
• Induction hardened rolls
• Digital readouts for rolls positioning
• Cone bending attachment
• Motorized rollers feed tables
• Automatic ejectors
• Side and Top plate supports
• Numerical Controls for rolling automation
• Machines designed for hot rolling; • Special colors

Click to download PDF brochure