Techni WaterJet

Print
PDF

Softec Software

 


Softec™ Waterjet Cutting Software has been developed by Techni Waterjet with two very clear goals in mind;

* To cut parts at the minimum cost with the greatest accuracy, and

* To have a simple and intuitive interface with the operator.

The result, is a comprehensive "All In One" Windows based software, that is specifically designed for Waterjet Cutting, which maximizes productivity and anyone with PC experience can learn to use quickly and easily

.At the "Heart" of Softec™ is Tru-Cut Technology™, a highly sophisticated algorithms database that determines the optimum cutting speeds and machine ramping characteristics. Once you select the material to be cut, it's thickness and surface edge finish required, the computer will take care of the rest, ensuring the minimum cutting time for any given part. (note: you can also add new materials if required)

 

  • Features

  • Facts

  • Download Catalogue

  • DXF Importation
  • Standard Objects Library
  • Re-Start Cutting from Anywhere
  • Auto and Array Nesting
  • Five edge qualities, selectable for each line.
  • Costing and estimating package
  • Simple to use C.A.D. package
  • Scanned Image 'Clean Up' function
  • Trouble shooting Diagnostics
  • Dynamic Wear Compensation
  • Multiple Piercing Options
  • Virtual Plate Orientation
  • Real Time Running and Simulation
  • Multiple origin points
  • Design Mode
  • Dry Run Mode
  • Maintenance Timers
  • Off Site Notification

Tru-Cut Technology

Clean-Cut Facts

Advanced abrasive water-jet cutting technology
Abrasive water-jet cutting technology has revolutionised the way many industries efficiently cut a wide range of materials. But not all abrasive water-jet cutting equipment is the same.

Above all other considerations, it is the quality of the software driving the abrasive water-jet cutting equipment that determines its overall performance efficiency and value for money.

Users demand abrasive water-jet cutting equipment that works at the optimum speed while producing accurate and high quality cuts, with minimum striations and other defects. And to satisfy modern demands for higher productivity, the equipment must be low maintenance and simple to operate - a big ask for what is a complex and multi-faceted process.

While many claim to manufacture advanced abrasive water-jet cutting equipment, very few can achieve in practice the competitive advantage, performance and reliability of Tru-Cut® technology.

Software that puts the operator at the cutting edge
Modern abrasive water-jet cutting technology is a child of the computer age and Tru-Cut® technology is true to type.

The heart of its functionality lies in advanced software that has been developed, tested and refined over many years by Techni Waterjet.

Minor variations in material thickness, cutting pressure, type and amount of abrasive, part geometry and the tightness of radii in corners requires continuous recalibrations and adjustments to yield the most efficient cutting times and quality results.

The proprietary algorithms in Tru-Cut® software deal reliably and effortlessly with these ever changing variables in real time. Cutting speeds are dynamically optimised to compensate for all types of otherwise problematic and potentially wasteful situations.

No substitute for Tru-Cut® technology
There is no substitute for the speed advantages delivered through Tru-Cut®.

With Tru-Cut®, the software that supports the operator and the cutting machinery determines optimum cutting speeds and the results achieved.

Without Tru-Cut® technology the operator would have to contend unaided with the many variables to achieve the optimum cutting speed. Even a highly trained and experienced operator with a thorough understanding of abrasive water-jet cutting's dynamic characteristics would be no match for Tru-Cut®.

In order to get a smooth-flat surface the nozzle must produce a round stream. Being a fluid, as the stream cuts through the material it begins to flare going from round to elliptical.

Depending on the cutting speed, either a (V) shaped or (A) shaped taper is formed on the cutting edge as a result of flaring.

This changing shape involving stream lag and deformation is a characteristic of all abrasive water-jet cutting technology.

A typical taper (V) will range from 0.010" for a course cut, down to almost 0.00" for an extra fine or perfect cut, and even become a "reverse taper" (A) if travelling too slow.

Typically, when cutting too quickly striations in the surface as well as taper occur because the stream flow has less time to erode the surface smooth or the taper away.

These striations can only be removed and the optimum cutting speed found by slowing the cutting speed to suit the dynamic nature of the cut, such as tight radii, corner angles and the material's unique characteristics.

Tru-Cut® automatically removes the taper and striations through complex acceleration and de-acceleration patterns, unique to certain materials and thicknesses.

The sophisticated algorithms in Tru-Cut® software automatically adjusts the linear speed and ramping characteristics to suit the water pressure, material type and thickness, abrasive type, flow rate and finish required.

There is no substitute!

 


 

Print
PDF

PAC 60

PUMP

The PAC 60™ is capable of producing parts with a true angle up to +/- 60 deg with continuous rotation. That means that regardless of the geometry of the part to be cut, the PAC 60™ will produce it without having to reposition the cutting head, saving time and producing higher quality parts.

 

Click here for the PAC 60 Brochure

Click to Download Brochure Click to download PDF brochure


Print
PDF

Quantum ESP 55S, 66S, 77S

esp55S_large

The TECHNI Waterjet™ Quantum ESP™ is by far the most efficient waterjet pump available on the market, delivering "real" efficiency gains and "real" savings.The Quantum ESP™ only ever uses the power required for the cutting process. This means that regardless of whether the cutting head is open or closed, or the pressure or flow is reduced, there are noadditional power losses.The below graph highlights the increasing efficiency gains achieved with the Quantum ESP™ as duty cycles decrease.

  • Features

  • Specifications

  • Download Catalogue

  • Most Efficient Waterjet Pump – up to 60% more efficient than standard hydraulic intensifiers
  • Lowest Cooling Water Requirement – up to 75% less cooling water than standard hydraulic intensifiers
  • Most Quiet – <68dBA with almost silent operation
  • Smallest Footprint – over 50% less sq. ft. than an average hydraulic intensifier and lower profile and more ergonomic
  • Longest Life Fittings and Tubing – due to the elimination of "dead head" pressure spikes
  • Easiest Maintenance – easy access and improved visual diagnostics
  • Superior Design - quick-change seal components for the fastest seal change in the industry
  • Smartest – Intelligent Diagnostic Control reduces maintenance and increases up time
  • Environmentally Friendly – significantly less consumption of water & power, and minimal oil usage compared to standard hydraulic intensifiers

MODEL ESP 55S ESP 66S ESP 77S
Max Output Pressure PSI (BAR) 55,000 (3722) 66,000 (4550) 77,000 (5308)
Max Output Volume GPM (LPM) 1 (3.8) 0.8 (3) 0.7 (2.8)
Physical Dimensions (L x W x H) 63” (1.6m) x 19” (0.5m) x 36” (0.9m) Weight: 990 lbs (450Kg)
Max Noise Level 68dBA
Power Requirements 3 PH 380-480 VAC, 50-60 Hz, 60 Amp
Cooling Water Requirement 1.2 GPM (5 LPM) @ 72F (22C)

 

Print
PDF

 

TechJet X2-6000

 

X2-6000


  • Features

  • Options

  • Specifications

  • Download Catalogue


• Linear Encoder Feedback with laser-calibrated mapping,
offers the greatest accuracy in the industry.
• Submerged cutting for almost silent operation.
• Fully enclosed bellows to completely protect the linear
bearings and drive system.
• Stainless Steel apron to protect the machine when
loading/unloading.
• Power ‘Z’ axis.
• Precision Stainless Steel Band drive providing smooth
movement at rapid speeds with extreme accuracy.
• Tech-Sense™ to monitor the cutting head and pause
the program prior to any blockage, making “Lights Out”
operating a reality.
• AT2010 controller with MPEG Feed Wheel.
• Crash Sensing Break Away Head to protect your
valuable investment.
• High or Low pressure cutting and piercing.
• Self diagnostic alarms window.
• Localized controls.
• Rotating control panel with retractable mouse pad.

• 1/2 ton (500kg) Jib arm and 2 stage vacuum end-effector
for easy material handling.
• Waste garnet recovery system.
• Abrasive Waste Removal Systems from 200 -1000lbs
(100-500kg) capacity.
• Twin cutting heads for increased production.
• Floating ‘Z’ axis to maintain ‘stand-off’ on warped materials.
• Text Messaging protocol which enables 2-way
communication between machine and mobile phone.
• Light Curtain Guarding System ensures maximum worker
safety.
• EZY-Load material loading mechanisms available in 250lb
(120kg), 660lb (300kg), 1100lb (500kg) load capacities.
• PAC60 – Up to 60 degree bevel cutting.

Machine Size (L, W, H) (Does not include intensifier or control cabinet)
13’ 10” x 26’ 3” x 6’ 6”
(4200 x 8000 x 2000 mm)
Machine weight (empty) 4000 lbs (1800 kg) without tank
13350 lb (6050 kg) with tank
Machine weight (with water) 45900 lbs (20800 kg)
Cutting table size 10’ 6” x 20’ 5” (3200 x 6250 mm)
Cutting Area 10’ x 20’ (3050 x 6100 mm)
Accuracy of motion* 0.001” (± 0.025mm)
Repeatability of motion 0.0005” (± 0.015 mm)
Max Air speed 1000 ipm (25m/min)
Max cutting speed 1000 ipm (25m/min)
Max cutting pressure 60000 psi (4137 bar)
Max material thickness** 6” (150 mm)
Due to constant endeavour to improve the machine, the specification may be changed
without prior notice.
* Refer to machine specifications on website for details. ** With 4” nozzle tube.
LARGER MACHINES AND SPECIALS CAN BE CUSTOM BUILT TO YOUR REQUIREMENTS.


Print
PDF

TechJet X2-5000

 

X2-5000


  • Features

  • Options

  • Specifications

  • Download Catalogue


• Linear Encoder Feedback with laser-calibrated mapping,
offers the greatest accuracy in the industry.
• Submerged cutting for almost silent operation.
• Fully enclosed bellows to completely protect the linear
bearings and drive system.
• Stainless Steel apron to protect the machine when
loading/unloading.
• Power ‘Z’ axis.
• Precision Stainless Steel Band drive providing smooth
movement at rapid speeds with extreme accuracy.
• Tech-Sense™ to monitor the cutting head and pause
the program prior to any blockage, making “Lights Out”
operating a reality.
• AT2010 controller with MPEG Feed Wheel.
• Crash Sensing Break Away Head to protect your
valuable investment.
• High or Low pressure cutting and piercing.
• Self diagnostic alarms window.
• Localized controls.
• Rotating control panel with retractable mouse pad.

• 1/2 ton (500kg) Jib arm and 2 stage vacuum end-effector
for easy material handling.
• Waste garnet recovery system.
• Abrasive Waste Removal Systems from 200 -1000lbs
(100-500kg) capacity.
• Twin cutting heads for increased production.
• Floating ‘Z’ axis to maintain ‘stand-off’ on warped materials.
• Text Messaging protocol which enables 2-way
communication between machine and mobile phone.
• Light Curtain Guarding System ensures maximum worker
safety.
• EZY-Load material loading mechanisms available in 250lb
(120kg), 660lb (300kg), 1100lb (500kg) load capacities.
• PAC60 – Up to 60 degree bevel cutting.

Machine Size (L, W, H) (Does not include intensifier or control cabinet)
13’ 10” x 19’ 8” x 6’ 6”
(4200 x 6000 x 2000 mm)
Machine weight (empty) 3500 lbs (1600 kg) without tank
10600 lb (4800 kg) with tank
Machine weight (with water) 36600 lbs (16600 kg)
Cutting table size 10’ 6” x 15’ 4” (3200 x 4700 mm)
Cutting Area 10’ x 15’ (3050 x 4600 mm)
Accuracy of motion* 0.001” (± 0.025mm)
Repeatability of motion 0.0005” (± 0.015 mm)
Max Air speed 1000 ipm (25m/min)
Max cutting speed 1000 ipm (25m/min)
Max cutting pressure 60000 psi (4137 bar)
Max material thickness** 6” (150 mm)
Due to constant endeavour to improve the machine, the specification may be changed
without prior notice.
* Refer to machine specifications on website for details. ** With 4” nozzle tube.
LARGER MACHINES AND SPECIALS CAN BE CUSTOM BUILT TO YOUR REQUIREMENTS.

 


Product Line

Contact Us

Request a Quote or Non-Listed PDF
Email:
Subject:
Message:
Anti-Spam Question: 5+1=?