TITAN Bending Rolls Series 8266
Titan is the quality leader for small to medium rolling applications to serve today’s versatile Fabricator. Formerly sold under the Luna trade name and made in Sweden, Titan products pride themselves to be made from premium materials to be configured exactly to customer specifications with minimum tolerances. This gives you a product of unmatched reliability, repeatability and longevity distancing itself from the common commodity. We welcome you to review the capabilities of the Titan Roll, which will enhance your productivity and quality for a quick return on your investment.
The Titan 3145 Series machine with roll diameter of 2.36”
Titan 8266 series machines are a roll bending solution to efficiently roll cylindrical and cone shapes with high accuracy:
The Key to a Quality Roll: the Rolls!
The 8266 rolls are designed to meet the requirements for longer rolls featuring relatively tight radius bending. A welded steel frame and cast guides provide the rigidity necessary for accurate, repeatable bends. What first and foremost distinguishes the Titan Roll from any other is the quality of their ultra high grade precision rolls which are produced to customer requirements:Hardened and Ground
Grooved
Adiprene Coating
Custom Crowning
A motor-powered modern machine the 8266 features needle bearings for all rolls.
The rolls have tensile a strength of 700 N/mm²
The rolls are always crowned to ensure even pressure onto the work piece for straight results along the length of the machine. The crowning can be ordered to specification to meet your specific application requirements.
Repeatable Results from Precision Positioning and a Solid Drive Train
The position of the upper and lower rolls is set by hand wheels via worm gears and precision spindles. This reduces play and produces repeatable precision. Large scales are mounted to easily position the bending rolls. The movement is absolutely parallel to eliminate any change in taper when adjusting the bending position.The upper and lower rolls are driven by a generously dimensioned motor also via worm gear. All transmissions are built into the left side of the machine – making room to swivel the upper roll easily to remove the work piece. Forward and reverse feeding motion is a standard feature on all Titan 8266 rolls. The 8266 is delivered complete with a foot-operated forward and reverse switch with a protective casing.
The drive train motor incorporates a brake to immediately stop motion when the foot pedal is released.
Titan manufactures it’s proprietary gear train from ground up to ensure accuracy with superior longevity.
Feed rates range between 150 ipm and 190 ipm (3,8 and 4,8 m/min) depending on roll diameter.
Pre-bending
Pre-bending can be facilitated in all machines with asymmetrically mounted rolls. When bending in a 3 roll machine without prebending a straight section always occurs at the beginning of the sheet. One way of avoiding this straight section is to pre-bend the sheet.Clever Solutions Make Fast Work
The unique Top Lock Handle unlocks and opens the top roll quickly in a smooth single-handed motion to open and close the top roll with minimum effort in the shortest possible time.Pivoting Top Roll
Pivoting top roll: easy removal of finished work pieces. When we say easy, we mean it. Titans unique single handed operation of the locking mechanism is the most efficient way to remove a part from a roll.
Safety
Complying with CE and UL regulations the machine is equipped with:Emergency stops
Dead Man foot pedal,
Motor brake will immediately stop all motion if foot pedal deactivated or e-stop condition activated
Trip wire on both sides of the machine
The electrical system is manufactured from top internationally available components to conform to IP 54.
Optional Equipment
Control panel
When the machine is equipped with either a powered bending roll, and/or powered lower roll, it is recommended that the machine is also fitted with a control panel. The panel is typically mounted conveniently on a remote stand.
Motorized Bending Roll Position
With this option rolls can be quickly repositioned for the next job. Parallel roll positioning is easy even when cone bending.
Motorized Bottom Roll Position
Quickly adjust the machine to your material thickness and the optimal pinch for the application.
Digital Display
Upon request the machine can be equipped with a digital display reading out the actual position of the bending rolls.
Special rolls
For special applications the machines ca be equipped with rolls which have a hardened and ground surface, Rolls with grooves or adiprene coating. Also rolls can be crowned to customers specification to ensure straight work results in your major applications. Customer specified grooves directly from the factory.
Cone bending device with trailing shoe.
To facilitate cone bending on the Titan 8266 the machine can be delivered with diagonal setting of the bending roll. The trailing shoe is provided with hardened and ground lugs. The design allows a large variety tapers to be produced up to 15o tilt. The trailing shoe can also be dropped and set along the entire length of the machine. Tapers can be produced to either side
Frequency Controlled Feed Rate
Infinitely adjust the feed rate of your application to fit part size, handling and accommodate materials with higher spring back by increasing the forming time.