TECHNI-Intec-G2-Waterjet-Metal-Cutting-Equipment-i35

NEW Waterjet

Techni INTEC-G2

The Techni INTEC-G2 series of water jet cutting systems represents the greatest value for money available in the world of profile abrasive waterjet cutting. The INTEC-G2 can cut almost any material to 8″ thick at maximum cutting speeds with minimum capital outlay. The INTEC-G2 is based on the same design platform as the Techjet X2. It is these same design solutions that will provide each INTEC-G2 customer with a waterjet machine that lasts longer and requires less maintenance, while delivering an easy to use, fast and accurate system at a very competitive price.

It's features include:

  • Capable of positional accuracy of +/- 0.004″ over entire cutting area.
  • Fully enclosed Bellows that are Double Stitched and Vulcanized
  • Highest quality German made, machine grade linear bearings
  • Power “Z” axis
  • Stainless Steel Loading Strip
  • Softec Waterjet Software

For more information on machine specifications or a quote, please see below or send us an Information Request form.

 

 

Request More Information

  i35-G2 i510-G2 i612-G2 i1015-G2 i1020-G2
Machine Size
(L x W x H)
w/out pumps or
bulk abrasive hopper
5′ 5″ x 8′ 6″ x 6′ 6″ 14′ x 7′ 8″ x 6′ 8″ 16′ x 8′ 6″ x 6′ 8″ 13′ 10″ x19′ 8″ x 6′ 6″ 13′ 10″ x 26′ 3″ x 6′ 6″
Machine Weight
(empty)
3,530 lbs 4,440 lbs 5,140 lbs

w/out tank
4,780 lbs

w/out tank
5,730 lbs

w/ tank
12,610 lbs

w/ tank
15,810 lbs

Machine Weight
(w/ water)
12,500 lbs 14,990 lbs 19,180 lbs 41,920 lbs 48,330 lbs
Cutting Table Size 3′ 6″ x 5′ 6″ 5′ 1″ x 10′ 3″ 6′ 1″ x 12′ 1″ 10′ 6″ x 15′ 4″ 10′ 6″ x 20′ 5″
Cutting Area 3′ x 5′ 5′ x 10′ 6′ x 12′ 10′ x 15′ 10′ x 20′
Accuracy of Motion*
(per axis)
± 0.004″ ± 0.005″ ± 0.006″
Repeatability of Motion* ± 0.001″ ± 0.002″
Max. Air Speed 700 ipm
Max. Cutting Speed 700 ipm
Max. Material
Thickness**
8″

Important Notes: Due to a constant endeavour to improve the machine, the specifications may change without prior notice. All the above accuracy tolerances are correct at the calibration temperature of 20° ± 1° C. 

* Linear/Axis/Meter. **115 mm (4.5″) with PAC60 cutting head option fitted.

Standard Features

 

The Intec-G2 Value Series has maintained many of the unique features of Techjet-X2 which has made it one of the most reliable and easy to operate Waterjet cutting machines available today. However, in order to provide the best “VALUE” machine available, it does do away with some features. These are things that do not directly affect the performance or quality of the end product, and are considered by many as “nice but not necessary”. All of the features which are not standard on the Intec-G2 may be added as options at any time, either with the original purchase or at some time in the future.

 

 

Mechanical

 

The Intec-G2 drive system is a robust and unique design providing super-fast cutting speeds and traverse speeds of almost 1000 IPM (inches per minute), with high acceleration and deceleration rates while capable of maintaining high tolerances. Designed specifically for the harsh abrasive waterjet environment, the high precision stainless steel band and high friction pulley system is virtually impervious to the airborne abrasive. It is a simple technology providing high accuracy due to a friction drive having zero backlash. Fully enclosed Bellows that are Double Stitched and Vulcanized to ensure absolute protection of the drive system for the life of the machine.

 

Highest quality German made, machine grade linear bearings. Power “Z” axis allows fast and efficient Stand-off Height setting.

 

Stainless Steel protection strip along the front loading area. This will keep the machine looking like new for many years.

 

The AM2000 Servo Controller System delivers maximum acceleration with ultrahigh speed feedback to ensure minimum processing time with maximum accuracy and best surface finish. It also incorporates “patented” technology such as the MPG wheel which allows the operator to take the machine along the cutting path, forwards or backwards to any point, simply by winding the hand wheel.

 

 

Software

 

Every Intec-G2 comes standard with Softec Waterjet Cutting Software, which has been developed by TECHNI Waterjet with two very clear goals in mind:

  • To cut parts at the minimum cost with the greatest accuracy,

  • To have a simple and intuitive interface with the operator. 

The result, is a comprehensive “All-In-One” Windows based software that is specifically designed for waterjet cutting. This maximizes productivity, and anyone with PC experience can learn to use quickly and easily.

 

At the “Heart” of Softec is Tru-Cut Technology, a highly sophisticated algorithms database that determines the optimum cutting speeds and machine ramping characteristics. Once you select the material to be cut, its thickness and surface finish required, the computer will take care of the rest, ensuring the minimum cutting time for any given part.

 

Other Softec Features include:

  • DXF or “G” code programme importation

  • Dynamic wear compensation, to automatically adjust for focusing tube wear

  • Full Costing Package

  • 5 different cut qualities, selectable for each line

  • On-Screen running in real time

  • Re-start cutting from anywhere

  • Comprehensive Alarms Window

  • Maintenance Timers

  • Dynamic piercing and high or low pressure piercing

  • Auto nesting and array nesting

  • Standard objects library

  • Simulation in real time

  • Dry running

  • Auto and manual functions for; kerf compensation, lead ins/outs and tabbing

  • Straight or curved lead ins/outs

  • Text for all windows fonts

  • Extensive materials data base 

 

 

Controller

 

TECHNI Waterjet’s new control system, the AM2000, utilizes the very latest CNC and Digital Servo Drive system. Developed by our control system partner, ANCA, the world leader in CNC Tool and Cutter Grinders. ANCA was one of the pioneers of CNC Technology, beginning manufacture in 1974, and today is one of the world’s most respected CNC developers.

 

The AM2000 provides the following benefits:

  • Single processor architecture gives high processing speed and improved reliability. Data need not be transferred from the user interface processor to the machine control processor. One processor handles all functions without compromising speed and performance.

  • Touch screen interface is a more “natural interface” for the operator, eliminating the need for an external pointing device.

  • USB support allows the user to connect a large range of consumer devices such as USB flash disks, external hard disks, printers, digital cameras etc.

  • CD read/write, DVD read provides for easy backup and permanent storage. It also easily facilitates future software upgrades.

  • Built-modem allows for remote monitoring, diagnostics and support.

  • Uninterruptible power supply (UPS) allows saving of active files and safe computer shutdown in the event of blackout, thereby protecting the CNC.

  • Network backup including intranet access and file transfer to workstation.

Embedded thumbnail for Techni INTEC-G2
Embedded thumbnail for Techni INTEC-G2
Embedded thumbnail for Techni INTEC-G2
Embedded thumbnail for Techni INTEC-G2
Embedded thumbnail for Techni INTEC-G2
Embedded thumbnail for Techni INTEC-G2
Embedded thumbnail for Techni INTEC-G2
Embedded thumbnail for Techni INTEC-G2
Embedded thumbnail for Techni INTEC-G2